A production monitoring system is a process that is designed to record the overall performance of the production line in real time. The activities of planning, monitoring and control are all required to ensure that a production process is efficient and delivers what the customer ordered. PMS is not just display boards that show production data, it also has a reporting and administration module, where stored data can be analyzed to find trends, estimations and projections for easier decision making and production planning.
Production Monitoring is a process that helps improve performance and achieve results. Its goal is to improve current and
future management of outputs, outcomes and impact.
The Production Monitoring System is used for monitoring shift-wise production and overall utilization of a production machine.
Production Monitoring means an on-site Product Inspection performed every day of your production. An inspector scrutinizes your factory, enforcing your specifications, selecting units at random for inspection and identifying and eliminating defects.
Production Monitoring System is to analyse real time production monitoring and to offer better solutions for all scale production companies. PMS is an alternative to manual data collection and should capture most of the required production data without human intervention. It is a production tool that collects and distributes necessary data when various events occur in a station or production line. Monitored data should help the production team to respond timely on the events that may affect the desired result. Such system should also alarm and inform respective department concerning all recognized faults. PMS is not just display boards that show production data, it also has a reporting and administration module, where stored data can be analysed to find trends, estimations and projections for easier decision making and production planning.
It reduces setup
Deliver real time
Targetted and performance
Real-time visualization of production status and performance
Transparency in production status to ease production planning
Evaluation of operators :
It is important to keep a close tab on the operators who are involved in the production process and ensure that all of the
instructions are appropriately incorporated.
Examination of supply chain : Supply chain monitoring is another important aspect of production monitoring. This also helps in real-time production process control and streamlines the distribution system.
Rechecking with another inspection professional : As the production monitoring happens in between the initial production check and Final Random Inspection, a good inspection company will always ensure another inspection expert is provided at the supplier’s site with a checklist of client’s requirement. Daily interaction with the expert will assure superior quality of the production.
Provide insights to the supplier : The suppliers’ productivity falls under the purview of production monitoring process which ultimately helps in reworking on a particular product or set of products.
Enhance employee productivity : During-Production vigilance gives the employees an impetus to work harder and complete the task in desired time. This is necessary to nurture quality awareness amongst the workers which will be beneficial for the overall productivity of the team in the long run.
Reduce post-production savings : Production monitoring involves data tracking and providing complete information on orders and parts. If the anomalies are detected before the post-production process, then it will save a lot of additional costs later on.
Assure timely delivery : This is another reason why businesses should hire a Quality Control team during the production process. They will make sure your products are manufactured with care and are also delivered in time.
Check the aesthetics : A production monitoring expert also makes sure the aesthetics, and the look and feel of the products match the needs and requirements of the clients.
Prioritize customer satisfaction : The product purchasers will always expect high quality deliverables keeping the factors like brand identity and customer satisfaction in mind. Production monitoring is, therefore, necessary for assuring peace of mind and delivering products just like it is expected.